A major state-owned enterprise specializing in heavy equipment manufacturing has introduced LE Robotic's programming-free robotic welding stations in their production, significantly reducing worker labor intensity and operation difficulty, and improving production management efficiency.
The variety of components in the main beam rebar plate of a crane is extensive, consisting of rebar plates, reinforcing rings, wire loops, etc., forming a complex structure. Traditional manual welding methods are inefficient, with long production cycles. They demand high skills from workers, are error-prone, and fail to fully guarantee welding quality.
In the client's existing production process, manual operation was involved in welding the rebar plates, leading to high labor intensity and operational difficulty. This posed safety and occupational health risks, and the welding quality was inconsistent, impacting overall product quality.
The layout of the client's existing production equipment could affect the installation and operation of new equipment, necessitating a rational layout plan for the new machinery.
Utilize a rebar plate welding robot workstation: Comprising an inverted 6-axis welding robot system, a 2-axis mobile (X-axis walking and Z-axis lifting using an external robotic axis) inverted single-robot cantilever slide system, a horizontally fixed working platform (provided by the client, 200-400mm above ground), a 3D vision scanning system for robots, and a centralized welding smoke purification system.
Adopt programming-free design, allowing users to simply place the workpiece in position. The system will automatically scan the workpiece, generate scanning trajectories, and automatically match welding processes for multi-station, multi-workpiece automated operation.
The workstation features equipment informatization and visualization with MES interface, enabling interconnection with production management systems to enhance efficiency and precision.
Comprehensive service support is provided, including research, experimental validation, installation, debugging, training, etc., facilitating better application and operation of the product.
The implementation of the workstation has realized intelligent production for the entire production line:
Automation and intelligence in welding the rebar plates, improving production efficiency, and reducing production cycles.
Reduced labor intensity and operational difficulty for workers, minimizing safety hazards, and enhancing welding quality stability.
Achieved equipment informatization and visualization, improving production management efficiency and precision.
Met customer demands, enabling customized production, and enhancing product competitiveness.
Contact
